Harbor Freight Tools 66187 User Manual

unpackIng  
When unpacking, make sure that the item is  
intact and undamaged. If any parts are missing or  
broken, please call Harbor Freight Tools at  
1-800-444-3353 as soon as possible.  
250 lb. Truck  
ladder rack  
66187  
ImporTanT saFeTY  
InFormaTIon  
Installation precautions  
1.  
2.  
3.  
4.  
Follow DOT regulations regarding installation  
and use.  
Verify that installation surface has no hidden  
utility lines before drilling or driving screws.  
InsTrucTIons and  
precauTIons  
Install only according to these instructions.  
Improper installation can create hazards.  
Wear ANSI-approved safety goggles and  
heavy-duty work gloves during installation.  
®
distributed exclusively by Harbor Freight Tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
5.  
6.  
Keep installation area clean and well lit.  
Keep bystanders out of the area during  
installation.  
saVe THese  
InsTrucTIons.  
read all  
7.  
Do not install when tired or when under the  
influence of drugs or medication.  
use precautions  
precauTIons and  
InsTrucTIons.  
Copyright 2008 by Harbor Freight Tools . All  
rights reserved. No portion of this document or any  
artwork contained herein may be reproduced in any  
shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this document  
may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the  
product described herein. Tools required for installation  
and service may not be included.  
1.  
Do not exceed 250 lb. weight capacity,  
distributed evenly across both Frames. Be  
aware of dynamic loading! Sudden load  
movement may briefly create excess load  
causing product failure.  
©
®
2.  
3.  
Strap ladder securely to rack.  
When expanding the Arm (6), leave at least  
2.5” of the tube in the Frame (1).  
4.  
5.  
Use as intended only.  
Inspect before every use; do not use if parts  
loose or damaged.  
For technical questions or replacement parts,  
please call 1-800-444-3353.  
6.  
Maintain product labels and nameplates.  
These carry important safety information.  
If unreadable or missing, contact Harbor  
Freight Tools for a replacement.  
specIFIcaTIons  
Weight Capacity  
Arm Width  
250 lb.  
19”-34”  
53”  
Rack Height  
manual revised 09b  
rear rack Installation  
6.  
7.  
Insert Arm (6) into Frame (1) and secure with  
Jam Bolt (D), as shown above.  
1.  
2.  
Slide Rear Mounting Bracket (3) over Rear  
Base (5) as shown above. Temporarily se-  
cure in place with Jam Bolt (D).  
Attach Ladder Stop (7) to Frame (1) using  
Carriage Bolt (M), Washer (N), and Nylon  
Insert Nut (P).  
Place the Base/Bracket assembly as shown  
below at the passenger side of the vehicle  
near the tailgate. Loosen the Jam Bolt and  
allow the Base to slide down so the foot rests  
flat on the truck bed.  
8.  
9.  
Install Strap (8) through the bracket on the  
Frame (1).  
Slide the assembled Frame (1) into the Front  
Base (4).  
3.  
4.  
Mark the bedrail at center of the holes, 4  
holes in the side and 1 hole on the truck bed.  
Any one of the holes in the Base can be  
used for the truck bed hole. Set the assem-  
bly aside.  
Drill for and install 5 Blind Fasteners (H) in  
the locations marked in the previous step.  
(bed)  
5.  
Attach the assembly to the Blind Fasteners  
as shown above using Bolts (E), Washers  
(F), and Spring Washers (G) - as shown  
above.  
SKU 66187  
For technical questions, please call 1-800-444-3353.  
Page 3  
operaTIon  
1.  
Measure the width of the ladder to be mount-  
ed on top of the Ladder Rack and slide the  
Arms (6) to fit the ladder allowing no more  
than 2” of space between ladder and Ladder  
Rack. Tighten the Jam Bolts (4) securely.  
2.  
3.  
Lay the ladder on top of the Frames (1)  
between the vertical arms and slide it forward  
until it contacts the Ladder Stop (7).  
Use the Straps (8) to wrap around ladder  
rungs and securely hold the ladder in place  
using hook and loop system attached to  
Straps.  
6.  
7.  
8.  
Insert Arm (6) into Frame (1) and secure with  
Jam Bolt (D), as shown above.  
Install Strap (8) through the bracket on the  
Frame (1).  
Slide the assembled Frame (1) into the Rear  
Base (5).  
after Installation  
1.  
2.  
If desired, a Cleat (9) can be installed on  
each Frame (1). Place the Cleat in the de-  
sired location and mark the holes. Drill 1/4”  
holes in the locations shown and install the  
Cleats, using Screws (J), Washers (K), and  
Nylon Insert Nuts (L).  
Inspect and test vehicle systems thoroughly,  
especially lighting and braking systems, to  
confirm that they were not damaged during  
installation.  
SKU 66187  
For technical questions, please call 1-800-444-3353.  
Page 4  
parTs lIsT and dIagram  
part  
A
B
C
D
E
F
G
H
J
K
L
M
N
P
description  
Installation Bolt M8 x 55 (tool)  
Flat Washer Ø8 (tool)  
Installation Nut (tool)  
Jam Bolt  
Hex Bolt M8 x 30  
Flat Washer Ø8  
Spring Washer Ø8  
Blind Fastener  
Screw M5 x 70  
Qty.  
part  
description  
Qty.  
1
1
1
4
9
9
9
9
4
4
4
1
1
1
1
2
3
4
5
6
7
8
9
Frame  
2
1
1
1
1
2
1
2
2
Front Mounting Bracket  
Rear Mounting Bracket  
Front Base  
Rear Base  
Arm  
Ladder Stop  
Strap  
Cleat  
Flat Washer Ø5  
note:Some parts are listed and shown for illustra-  
tion purposes only, and are not available  
individually as replacement parts.  
Nylon Insert Nut M5  
Carriage Bolt M10 x 80  
Flat Washer Ø10  
Nylon Insert Nut M10  
m
d
e
a
J
F
g
k
b
c
n
l
p
H
1
4
2
5
9
8
3
6
7
record serial number Here:  
note:If product has no serial number, record month and year of purchase instead.  
SKU 66187  
For technical questions, please call 1-800-444-3353.  
Page 5  
please read THe FolloWIng  
lImITed 90 daY WarranTY  
careFullY  
Harbor Freight Tools Co. makes every effort  
to assure that its products meet high quality and  
durability standards, and warrants to the original  
purchaser that this product is free from defects in  
materials and workmanship for the period of 90  
days from the date of purchase. This warranty does  
not apply to damage due directly or indirectly, to  
misuse, abuse, negligence or accidents, repairs  
or alterations outside our facilities, criminal activ-  
ity, improper installation, normal wear and tear, or  
to lack of maintenance. We shall in no event be  
liable for death, injuries to persons or property, or  
for incidental, contingent, special or consequential  
damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of  
incidental or consequential damages, so the above  
limitation of exclusion may not apply to you. THIS  
WARRANTy IS ExPRESSLy IN LIEU OF ALL  
OTHER WARRANTIES, ExPRESS OR IMPLIED,  
INCLUDING THE WARRANTIES OF MERCHANT-  
ABILITy AND FITNESS.  
The mAnuFAcTurer AnD/or DIsTrIBuTor  
HAS PROVIDED THE PARTS LIST AND  
ASSEMBLy DIAGRAM IN THIS DOCUMENT AS  
A REFERENCE TOOL ONLy. NEITHER THE  
MANUFACTURER OR DISTRIBUTOR MAKES  
ANy REPRESENTATION OR WARRANTy OF  
ANy KIND TO THE BUyER THAT HE OR SHE  
IS qUALIFIED TO MAKE ANy REPAIRS TO THE  
PRODUCT, OR THAT HE OR SHE IS qUALIFIED  
TO REPLACE ANy PARTS OF THE PRODUCT.  
In FAcT, The mAnuFAcTurer AnD/or  
DISTRIBUTOR ExPRESSLy STATES THAT  
ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN By CERTIFIED  
AND LICENSED TECHNICIANS, AND NOT By  
THE BUyER. THE BUyER ASSUMES ALL RISK  
AND LIABILITy ARISING OUT OF HIS OR HER  
REPAIRS TO THE ORIGINAL PRODUCT OR  
REPLACEMENT PARTS THERETO, OR ARISING  
OUT OF HIS OR HER INSTALLATION OF  
REPLACEMENT PARTS THERETO.  
To take advantage of this warranty, the prod-  
uct or part must be returned to us with transporta-  
tion charges prepaid. Proof of purchase date and  
an explanation of the complaint must accompany  
the merchandise. If our inspection verifies the de-  
fect, we will either repair or replace the product at  
our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you  
with a replacement. We will return repaired prod-  
ucts at our expense, but if we determine there is  
no defect, or that the defect resulted from causes  
not within the scope of our warranty, then you must  
bear the cost of returning the product.  
This warranty gives you specific legal rights  
and you may also have other rights which vary  
from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 •  
Camarillo, CA 93011 • (800) 444-3353  
SKU 66187  
For technical questions, please call 1-800-444-3353.  
Page 6  

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